High Strain Rate and Stress-State-Dependent Martensite Transformation in AISI 304 at Low Temperatures

Deformation-induced martensitic transformation as the basis of a hardening process is dependent, among others, on the stress state. In applications such as cryogenic cutting, where a hardened martensitic subsurface can be produced in metastable austenitic steels, different stress states exist. Furthermore, cutting typically occurs at high strain rates greater than 103s−1. In order to gain a deeper insight into the behavior of a metastable austenitic steel (AISI 304) upon cryogenic cutting, the influence of high strain rates under different loading conditions was analyzed. It was observed that higher strain rates lead to a decrease in the α′-martensite content if exposed to tensile loads due to generated adiabatic heat. Furthermore, a lath-like α′-martensite was induced. Under shear stress, no suppression of α′-martensite formation by higher strain rates was found. A lath α′-martensite was formed, too. In the specimens that were subjected exclusively to compressive loading, almost no α′-martensite was present. The martensitic surface generated by cutting experiments showed deformation lines in which α′-martensite was formed in a wave-like shape. As for the shear specimens, more α′-martensite was formed with increasing strain rate, i.e., force. Additionally, magnetic etching proved to be an effective method to verify the transformation of ferromagnetic α′-martensite

Non-destructive, Contactless and Real-Time Capable Determination of the α’-Martensite Content in Modified Subsurfaces of AISI 304

Cryogenic turning can be used to produce deformation-induced martensite in metastable austenitic steels. Martensite exhibits a higher hardness than austenite and increases the wear resistance of the workpiece. In order to reliably induce a desired martensite content in the subsurface zone during the turning process, a non-destructive, contactless and real-time testing method is necessary. Eddy current testing is an electromagnetic method that is non-destructive, non-contact and real-time capable. Furthermore, eddy current testing has been integrated into production processes many times. Eddy current testing can be used to detect the transformation of paramagnetic austenite to ferromagnetic α′-martensite based on the change in magnetic and electrical properties. Thus, the newly formed subsurface can be characterized and the manufacturing process can be monitored. The objective of this study was to understand the correlation of eddy current testing signals with newly formed α′-martensite in the subsurface of AISI 304 and to quantify the amount formed. The measurements were performed within a machining center. Several methods for reference measurement of martensite content are known in the literature. However, depending on the method used, large discrepancies may occur between the determined contents. Therefore, different analytical methods were used for reference measurements to determine the total martensite content in the subsurface. Metallographic sections, magnetic etching, Mössbauer spectroscopy, and X-ray diffraction with two different analytical methods were employed. Based on the correlation between the eddy current testing signals and the α′-martensite content in the subsurface, process control of the manufacturing process can be achieved in the future

Effects on the deformation-induced martensitic transformation in AISI 304 in external longitudinal turning

During the turning process of metastable austenitic steels, austenite is transformed into hard martensite by plastic deformation at low temperatures. This enables the production of components, which have both a hardened subsurface zone and a ductile core. Cryogenic cooling allows the subsurface zone to be hardened during machining, which leads to a shortening of the process chain. However, effects such as wear can make it challenging to adjust the properties of the subsurface zone during turning. By adjusting the tool microgeometry with a flank face modification, the wear condition can be kept constant for a certain period. In addition, the significance analysis with different tool microgeometries shows that only feed and initial temperature have a significant effect on the martensite formation. © 2021 The Author(s

Non-destructive Evaluation of Workpiece Properties along the Hybrid Bearing Bushing Process Chain

To combine the advantages of two materials, hybrid bulk metal workpieces are attractive for subsequent processes such as metal forming. However, hybrid materials rely on the initial bond strength for the effective transfer of applied loads. Thus, a non-destructive evaluation of the bonding along the production process chain is of high interest. To evaluate to what extent non-destructive testing can be employed to monitor the bonding quality between the joining partners steel and aluminum and to characterize the age hardening condition of the aluminum component, ultrasonic testing and electrical conductivity measurements were applied. It was found that a lateral angular co-extrusion process can create homogeneous bonding although the electrical conductivity of the aluminum is altered during processing. A previous bonding before the subsequent die forging process leads to a sufficient bonding in areas with little deformation and is therefore, advantageous compared to unjoined semi-finished products, which do not form a bonding if the deformation ratio is too small. An influence of the subsequent heat treatment on the bonding is not visible in the ultrasonic testing signals though a homogenized electrical conductivity can be detected, which indicates uniform artificial aging conditions of the aluminum allo